Move from break-fix to predict-and-prevent — on the equipment that costs most when it fails.
"How do I move from break-fix to predict-and-prevent on rotating equipment and hydraulic systems?"
Two condition-monitoring instruments, one reliability-engineering pillar.
VAS watches vibration on rotating equipment; E-IDOS watches oil health on hydraulic and lubrication systems. Both surface the early-warning signal before a failure — they don't promise to prevent one.
VAS — Vibration Analyser System
Detects deviations from normal vibration patterns on rotating machinery (pumps, motors, gearboxes, fans, compressors), conveyors, and structural components. Identifies bearing issues, imbalance, misalignment, looseness, and cracks before failure. Built on the mDAQ acquisition platform with specialized analytics — time-domain (peak detection, RMS severity), frequency-domain (FFT, spectrum), order analysis, Bode plot, polar plot, cascade, waterfall, failure-mode mapping.
mDAQ PLATFORM · SPECIALIZED VIBRATION ANALYTICSE-IDOS — Hydraulic & Lubrication Condition Monitoring
Continuously measures hydraulic and lubrication-oil health — solid particle contamination, water saturation, oil flow — in both online and offline states. Logs to ISO 4406 / NAS 1638 cleanliness standards. Sensor-agnostic on the contamination input side: supports HYDAC, Parker, MP Filter, and Argo-Hytos sensors. Built-in touch-screen HMI, on-board thermal printer, BLE Android app — designed for both in-house maintenance teams and the AMC provider channel.
SENSOR-AGNOSTIC APPLIANCE · HMI + THERMAL PRINTER + ANDROID APPCondition Monitoring is an expansion product. It removes vendor relationships and instrument categories rather than adding to them.
- A dedicated vibration analyser console — often a five-figure standalone instrument with a separate software stack
- A standalone oil-condition monitor + the oil-laboratory contract that ships samples for off-site analysis
- Manual handheld vibration spot-checks and the operator hours spent doing them
- Service-interval guesswork on hydraulic and lubrication systems
- A separate third-party predictive-maintenance vendor relationship
- Manual oil-sample collection and shipping logistics
- The instrument-fragmentation that comes from buying vibration analytics from one vendor and fluid analytics from another
Buyers
- In-house Maintenance Manager — the reliability-engineering owner inside the plant
- AMC provider channel — Annual Maintenance Contract service companies delivering reliability diagnostics to their customers (existing buyer reality, not future channel program)
- Plant engineer (reliability-focused) — sizing the deployment, owning the install
Industries
- Oil & Gas (surface and downhole hydraulic systems)
- Power & Energy (generation-equipment rotating monitoring)
- Mining & Construction (heavy hydraulic systems)
- Manufacturing (CNC spindles, conveyor systems, gearboxes)
- Aerospace (ground-support equipment; precision rotating equipment)
Deployment footprint
- Deployed in defense and space-agency programs
- Operating across India and the Middle East
- AMC providers serving industrial hydraulic customers across both regions
- On-site reliability diagnostics delivered via portable instrument workflow (E-IDOS) + continuous monitoring (VAS)
Condition Monitoring is the specialty analytics path of the Industrial Intelligence Stack.
Pillars 1-3 (Connectivity & Edge, Data Acquisition, Asset Intelligence) handle general telemetry capture and edge delivery. Pillar 4 (Condition Monitoring) adds specialized condition-signal analytics on top of the same acquisition platform — VAS for vibration on rotating equipment, E-IDOS for oil health on hydraulic systems. Signals from Pillar 4 feed Pillar 5 (Operational Intelligence) where condition alarms become incident workflows and reports — once the E-IDOS streaming integration into EREMOS V2 ships (near-term roadmap; today E-IDOS operates as a standalone reliability instrument with HMI + thermal printer + Android app + email reports).
You decide where condition signals go.
Condition data is some of the most sensitive operational data a plant produces — bearing failures, hydraulic-system health, and maintenance histories all sit close to capital-equipment value and customer reliability commitments. Customer-controlled telemetry routing in EdgeConnect means you decide which condition signals route to your in-house maintenance system, which route to your AMC provider, and which stay air-gapped at the instrument. Per-tenant isolation in EREMOS V2 ensures cross-customer condition data never blends.
Read the full operational trust posture → /security
Outcome-organised stories built on the Condition Monitoring pillar.
Looking for the same thing from another angle?
Pick the machine you're most worried about. We'll scope a deployment.
Whether you're an in-house maintenance team running predict-and-prevent on rotating machinery, or an AMC provider delivering reliability diagnostics to customers, the first conversation is about one specific machine — yours or theirs. Bring us the one you're most worried about.